How it works

The blocks

Three shapes and one junction plate, each cut from a single sheet of corrugated board. The blocks arrive flat; this page shows how they fold, how they join and how to put them together.

Cardboard blocks joined end to end into longer pieces

The pieces

Three shapes, one plate

Double blocks make the walls, single blocks fill the gaps and turn the corners, triangles make roofs, noses and fins. The junction plate joins two blocks end to end. Sizes are length × width × height, folded.

A double-length cardboard block, rendered from its die line
Double block (1×2)8.5 × 4.5 × 5 in (21.6 × 11.4 × 12.7 cm)Explorer 30 has 25, Builder 60 has 50
A single cardboard block, rendered from its die line
Single block (1×1)4 × 4 × 5 in (10.2 × 10.2 × 12.7 cm)Explorer 30 has 3, Builder 60 has 6
A wedge-shaped cardboard block, rendered from its die line
Triangle4 × 4 × 5 in (10.2 × 10.2 × 12.7 cm)Explorer 30 has 2, Builder 60 has 4

No glue

How each block folds

Lay the sheet flat, raise the sides, wrap each flap round the next wall and push its tab through the slot. Flip it over and the block is done. The triangle folds its strips inward first.

Build longer

How blocks join

Stand two blocks end to end and drop a junction plate into the channel between the studs, one at the front of the seam and one at the back. A single and a double make a 1×3, two doubles make a 1×4, and long pieces make the strongest walls and window frames. Lift the plates out and the blocks come apart again.

In the box

Assembly instructions

The same leaflet that comes in the box: four steps a page, pictures, numbers and arrows, with a close-up at each tricky moment. The only words are the headings, so it reads the same in any language.

Download the instructions (PDF, 0.5 MB)

1×1 block

1x1 block assembly instructions, page 1 1x1 block assembly instructions, page 2 1x1 block assembly instructions, page 3 1x1 block assembly instructions, page 4

1×2 block

1x2 block assembly instructions, page 1 1x2 block assembly instructions, page 2 1x2 block assembly instructions, page 3 1x2 block assembly instructions, page 4

Triangle block

Triangle block assembly instructions, page 1 Triangle block assembly instructions, page 2 Triangle block assembly instructions, page 3

Junctions

Junctions assembly instructions, page 1 Junctions assembly instructions, page 2

Material

Strong board, soft edges

3-ply E-flute corrugated board, about 1.7 mm thick, made in India. No sharp edges, no small parts, no batteries. The studs and tabs are part of the same sheet, so there is nothing to lose and nothing to glue.

  • Load per block About 10 kg
  • Use Made for building, not for standing or climbing on
  • Storage Stack the blocks against a wall, ready for the next build

Build something big this weekend.